It’s established itself as a leading LPG Conversion Kit supplier conforming to all relevant international security and quality norms which can be applied to all carburettor, single point and multi point injection engines. Amongst the activities include R & D of Mechanical & Electronic components, production line engineering and development, providing technical assistance as well as Quality checking and Testing Department for all the production phases, lines, vendors and final product test. Thanks to its high product standards, reliable service, perfectionist working principles and competitive prices The range of products supplied complies with many other international standards i.e. ISO 9001:2000 and European quality and safety mark ECE-R 67.01 certificate. In addition to conformity to norms mentioned above, all of the products and brands are constantly being subjected to vigorous 100% security and quality tests. In doing so ULTRAGAS employs up-to-date technology in each and every step of the production process aiming a premium product line and a superior service worldwide. These are among the most important factors which bring ULTRAGAS to the league of the world’s foremost manufacturers in the sector. This joint-venture company will carry on to produce ULTRAGAS`s mechanical components for Carburettor & Sequential Injection Kits. ULTRAGAS sets its next target as to become the world’s first choice in LPG and CNG sectors; in order to accomplish this; its well qualified team works on developing new products while improving the existing product range. For ULTRAGAS all this effort put into perspective is not merely a professional but also a humanitarian mission. Ultragas locates its operations to achieve the best possible cost base and, at the same time, ensure superior quality and outstanding service. This allows the Company to offer the best values on quality Lpg & Cng systems. “Along with our grouped companies we pursue perfection through relentless drive to improve and create better tomorrows-which never ends...You can never stop innovating and improving. That’s a belief we’ve built our company on and we’re dedicated to applying that philosophy to everything we do!” Ultragas Gas Equipment multi-point phased sequential injection systems, called “TECHNOITALIANO & UG48”, is the one of the most advanced technology currently available on the marketplace in the field of CNG and LPG gaseous injection for controlled ignition engine feeding (aspirated and turbocharged). New products such as new direct injection petrol engine retrofitting are under development in order to enable Ultragas Gas Equipment to remain the leading brand in the alternative fuel retrofitting kit. Our Sequential Systems are designed to meet the technical requirements of the present and future car generations, concerning emissions, diagnostic and integration with the original system, following latest E-OBD II norms. Ultragas can offer a complete range of components for vehicle retrofitting to LPG and CNG in full safety for every specific requirement, offering good solutions for both traditional engine systems (injection and carburettor). All the Ultragas components comply with most stringent international rules in force ECE R67-01 and ECE R10 for LPG & CNG applications. All electronic devices also comply with the industry norms such as the electromagnetic compatibility. Ultragas employs up-to-date technology in each and every step of the production process aiming a premium product line and a superior service worldwide result to a complete customer satisfaction. From production to sales, from marketing to the management board Ultragas is built around the Total Quality Management Standards which are accepted as the principle company values. Company’s main goal is "100% customer satisfaction" and it is this target that the Company strive for since the day it was established. It is what brought us the achievement such as acquiring ISO9001:2000 Quality Management System Certificate. As well as this certificate our entire product range is manufactured according to the norms of ECE-R 67.01. As a manufacturer, we are uniquely positioned to fulfil your needs. We produce most of our components and parts at our own facilities, controlling the process from design to delivery. Therefore, each and every product that is manufactured is tested individually; and they only hit the shelves following a strict quality confirmation-many of several tests applied to our products are; leakage tests, pressure tests, resistance tests etc. Any product that fails any of these tests for any reason is sent directly to recycling. Our Quality Policy which can be summarized as supplying the best quality at the most competitive prices can be further elaborated as follows: - Ensuring customer satisfaction under all circumstances. - Following scientific improvements and employing up-to-date technology. - Aiming at perfecting the product quality. From production to sales, from marketing to the management board Ultragas is built around the Total Quality Management Standards which are accepted as the principle company values. Company’s main goal is "100% customer satisfaction" and it is this target that the Company strive for since the day it was established. Our activity and our knowledge is verified by the corresponding certificates; ISO9001:2000 Quality Management System Certificate as well as our entire product range is manufactured according to the norms of ECE-R 67.01 & E10. As a manufacturer, we are uniquely positioned to fulfil your needs. We produce most of our components and parts at our own facilities, controlling the process from design to delivery. Therefore, each and every product that is manufactured is tested individually; and they only hit the shelves following a strict quality confirmation-many of several tests applied to our products are; leakage tests, pressure tests, resistance tests etc. Any product that fails any of these tests for any reason is sent directly to recycling. Our Quality Policy which can be summarized as supplying the best quality at the most competitive prices can be further elaborated as follows: - Ensuring customer satisfaction under all circumstances. - Following scientific improvements and employing up-to-date technology. - Aiming at perfecting the product quality. The activities realized for the quality control and inspection in terms of our products are summarized as below: There are 3 basic criteria in the evaluation of this test subjected to 1 (1/200) tank from for lot. The explosion pressure of the tank after the test must be more than 67 bars. The tank must reach to a suitable expansion ratio during the explosion. The place where the explosion takes place must never be at the welded seaming place and the explosion must never create a piece impact (It must be in wrenching manner in the sheet). personnel carrying out the welding job is of the certification, quality and qualification. All the assembling activities performed using the welding is certificated under the supervision of EN ISO 15614 WPQR and Bureau Veritas and carried our conforming to WPS. ULTRAGAS, produce in the field of LPG & CNG conversion.
ULTRAGAS, along with its group companies- Gastec, Mygas Ultragas enjoys a wide network of many international dealers today.
ULTRAGAS-TURKEY
MISSION:
TARGET / PROJECTS
QUALITY:
QUALITY CONTROL:
ULTRAGAS LPG TANKS
QUALITY CONTROL & INSPECTION ACTIVITIES
• TENSILE EXPERIMENT:The welded test samples received from the tank surface 1 from each lot (1/200) is subjected to tensile experiment in order to determine the conformity of the sheet material used for making the body of the tank to tensile strength and expansion and the welding seam conforms the features described above or not in accordance to the specifications described in Euronorm 10120 (Tensile strength, flow strength, elasticity module, spectro structure).
• BENDING EXPERIMENT:The welded test samples received from the tank surface 1 from each lot (1/200) is subjected to bending test in order to determine the conformity of the sheet material used for making the body of the tank to the features described in Euronorm 10120 and the conformity of welded assembling to the main metal and the conformity of the weld seaming..
• EXPLOSION TEST:The blasting experiment under the hydraulic pressure is carried out by equipment providing an increase in the pressure in a regular ratio as of the tank is exploded and provides the recording in the change of the pressure during this period.
• RADIOGRAPHIC TEST:The welding seams are subjected to radiographic test on 1 (1/200) tank for each lot in accordance to the ISO R 1106. It is a test method providing the determination of welding defects such as cracks in the weld seams, insufficient penetration, and gaps in the weld seams.
• MACROSCOPIC TEST:The welding seams are subjected to macroscopic test on 1 (1/200) tank for each lot in accordance to the ISO R 1106. It is of an importance in the determination of weld seam penetration, conformity to the main metal, conformity of weld variables (ampere/volt, welding rate) and the conformity of the welding temperature.
• LIFE (WEARINESS) TEST:Tan hydraulic pressure at 27 bars value is applied to the tank body at 4 second intervals for 10.000 times. 1 tank (1/200) from each lot is subjected to life test in order to determine the conformity of the tank life which is accepted to be 10 years with this test.
• BONFIRE (BURNING) TEST:Bonfire test is such a test to determine the tank which is described in the design to have the fireproof system and prove the multivalve which is fixed to the tank work or not; and when subjected to the fire conditions.
THE PRODUCTION PROCESS CAN BE DESCRIBED IN 6 MAIN PROCESSES:
1. CUTTING:All steel sheet parts and the tubes in the middle of the tanks are cut using the guillotine Shears, Press and Roller cutters in accordance with the prepared work orders and technical drawings. DINAA EN 10120 P265NB (ERDEMİR 6842) quality whose surface is acidified sheets are used for the tank bodies; and BORUSAN MANNESMANN EN 10255 quality YF steel seamless tubes are used for the tubes in the middle.
2. COLD FORMING:The parts which are cut are worked in the hydraulic presses in accordance with the word orders and technical drawings and put into suitable forms to make a cylinder body by using the cylinder spinning machines. All the production carried out in these processes is performed with the molds and automatic/semiautomatic machines based on the mass production system.
3. ASSEMBLING USING WELDING:The semi-produced parts which are cut and put into form after the cold forming process are assembled using the PLC controlled arc welding and MIG/MAG welding machines in accordance with the work orders and technical drawings. Afterwards, the assembling procedure is completed by welding the metal labels containing the necessary information related to each tank. Together with all the inlets which take place in the assembling with the welding, all the
4. HYDRO-TEST:All of the tanks which are assembled using the welding (100%) are subjected to 30 bar pressure testing in the automatic and calibrated test units which can be monitored with the manometers. After this test, the tanks are determined to have any leakage or nor. If any inconvenience is determined after this the hydro-test the tank is taken to the rejected zone by painting in red frame. They are taken to the scraps by crushing in the hydraulic presses in order to avoid their usage by a minute.
5. PAINTING:After the hydro-testing, the tanks are initially subjected to surface preparation process before the painting. The aim of this process is to clean the impurities like dust, oil, water, etc. before the painting and prepare the suitable substructure with blasting. This process is one of the most important and basic factors influencing the painting quality. The tanks whose surfaces are made ready before the painting are coated min 90 μ thickness electrostatic powder paint by cooking 10 minutes at 200 °C.
6. PACKING-STORING-DISPATCHING:The products which are painted are stocked up in the depot by packing them with their spares needed for assembling and their warranty certificates with the nylon packing and carton boxes so as to be ready for dispatching. Conforming to the delivery notifications received, the dispatching is realized from here.